Manufacturing Services

SCJ Associates provides a wide range of manufacturing services. We will collaborate with you in the early design stages for DFM/DFT, build your prototype using our automated processes, and streamline it through production quantities. Depending on your needs, choose one of our services or a project that encompasses them all.

  • Turnkey or customer supplied material
  • Prototype through Production
  • DFM/DFT collaboration
  • Excellence in supply chain and materials management
  • BOM Obsolescence Support for Legacy products

PRINTED CIRCUIT BOARD ASSEMBLY

Whether it is a simple assembly with a few parts or a densely populated SMT board with many thousands of parts, we have state-of-the-art equipment to ensure quality, accuracy, and repeatability. Our operators are certified to the IPC J-STD-001GS and IPC-A-610 class 2 and 3.

  • IPC-A-610G & J-STD-001 Class 2 & 3
  • Rigid, Rigid-Flex, and Flex Assemblies
  • Turnkey or Material Consignment
  • Prototypes leading to production
  • High Mix, low to mid volume production
  • Low to medium volume production
  • Automated SMT Placement
  • 0201 Package Size
  • Ball Grid Arrays / Land Grid Arrays
  • Selective Solder thru-hole equipment
  • RoHS Compliant Manufacturing
  • Automated Optical Inspection
  • X-ray Inspection

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printed circuit board assembly

CABLE ASSEMBLY

SCJ specializes in complex interconnects that power a variety of market sectors. Our technicians are certified to IPC/WHMA-A-620C, Class III Standards. For those products that need it, we are Underwriters Laboratory (UL) listed for wire harnesses. From a few to several thousand assemblies, we have the equipment and personnel to meet your specific needs.

  • IPC/WHMA-A-620C Class 2 & 3
  • UL Listed
  • Construction
  • Multiconductor
  • Discrete Wire
  • Ribbon Cable
  • Coax
  • Test
  • Continuity
  • HI pot & Insulation Resistance
  • Pull Test
  • VSWR

cable assembly

cable assembly

cable assembly

ELECTRO-MECHANICAL ASSEMBLY / BOX BUILD

SCJ provides turnkey solutions for electro-mechanical and box build assemblies to support your end product needs.

  • Power Distribution Units
  • Fuel Cell Test Systems
  • Control Units for Pace Maker Fabrication
  • Sub assemblies for Molecular Imaging Systems
  • Electronic Shutter Controllers
  • Test Sets for Satellite Imaging Systems

electro mechanical assembly
electro mechanical assembly
electro mechanical assembly

CONTROL PANEL MANUFACTURING

SCJ’s control panel manufacturing team has a combined total of 60+ years of experience designing and building control panels.

  • Stainless Steel
  • Fiberglass
  • Plastic
  • NEMA Type and IEC Enclosures
  • Computer Interface Enclosures
  • 19” Rack Enclosures
  • UL Listed
  • Control Panels – UL 508, File #E257532
  • Cables and Harnesses – UL 464, File# E250903

Our internal model shop allows us flexibility and control of any modifications you may want to incorporate into your enclosure.

control panel manufacturing
control panel manufacturing

TEST SERVICES

We offer a variety of methods to test your boards/products. If your need goes beyond automated optical inspection (AOI) and x-ray inspection, we will collaborate with you on a test plan. We have test and electrical engineers on staff to assist with the following.

  • Custom design of in-circuit and functional test fixtures
  • Machine shop for fixture fabrication
  • Full design and documentation packages
  • Consigned test fixtures & procedures
  • Flying Probe

test services

test services

RoHS MANUFACTURING

Since 2005 SCJ has been fully compliant with the EC Directive on Restriction and Use of Hazardous Substances. SCJ worked extensively to meet and exceed the July 1st, 2006 RoHS deadline establishing a world-class material handling and lead-free manufacturing process. The manufacturing operation was configured to allow for both leaded and lead-free production. Our staff is highly trained to handle and manufacture RoHS-compliant products. We have developed processes and procedures to manage concurrent production of RoHS assemblies and non-RoHS assemblies. 

  • Visual Aids (RoHS documentation is color-coded)
  • Thorough review of customer BOMs for RoHS compliance
  • Segregated material at assembly benches
  • Profile verification reviews performed prior to running jobs

COUNTERFEIT PARTS MANAGEMENT

SCJ has developed procedures to mitigate the risk of counterfeit parts being introduced into customer products (SCJ QOP-7.4-02).

  • Components are only procured from Franchised Distributors for the specified components.
  • Customer approval is required for procurement of obsolete components from brokers.
  • BGAs procured from approved brokers require De-cap & 100% electrical testing.
  • SCJ has no known incidences of supplying customer products with counterfeit material.

FAX: 585-359-0856

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ITAR Registered